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J1-P20-Fx BASE
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Information
Document | MIMJ1P20Fx BASE | |||
---|---|---|---|---|
Description | Installation and maintenance manual | |||
Drawn up by | Riccardo Furlato | |||
Approved by | Gabriele Bazzi | |||
Link | http://www.qem.eu/doku/doku.php/en/strumenti/qmoveplus/j1p20/mimj1p20fx_base | |||
Language | English | |||
Document Release | Hardware release | Description | Notes | Date |
01 | 02 | New Manual | 07/27/2015 |
The controller has been designed for industral environments in conformity to EC directive 2004/108/CE.
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EN 61000-6-4: Electromagnetic compatibility - Generic standard on emission for industrial environments
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EN55011 Class A: Limits and measurement methods
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EN 61000-6-2: Electromagnetic compatibility - Generic standard on immunity for industrial environments
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EN 61000-4-2: Electromagnetic compatibility - Electrostatic discharge immunity
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EN 61000-4-3: Immunity to radiated, radio-frequency electromagnetic field
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EN 61000-4-4: Electrical fast transients
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EN 61000-4-5: Surge immunity
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EN 61000-4-6: Conducted disturbance induced by radio-frequency
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Moreover the product is conform to the following standards:
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EN 60529: Housing protection rating IP64
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EN 60068-2-1: Environmental testing: Cold
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EN 60068-2-2: Environmental testing: Dry heat
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EN 60068-2-14: Environmental testing: Change of temperature
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EN 60068-2-30: Environmental testing: Cyclic damp heat
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EN 60068-2-6: Environmental testing: Sinusoidal vibration
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EN 60068-2-27: Environmental testing: Shock vibration
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EN 60068-2-64: Environmental testing: Random vibration
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1. Description
J1-P20-F is a combo HMI-PLC controller of the Qmove+ family.
1.1 Product Identificaiton
The Product Ordering Code provides its exact characteristics.
Verify that the product characteristics comply with your requirements.1.1.1 Product Label
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a - Ordering Code
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b - Week made: indicates the week and year of manufacture
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c - Part number: unique code that identifies an ordering code
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d - Serial number: product serial number, different for individual product
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e - Hardware release: version of hardware release
1.1.2 Ordering Code
Model Caratteristics J1 - P20 - FA - 10 / TP01 TP00 = Keypad Code (TP00 = pannel with resistive touchscreen , custom logo and function keys);
TP01 = panel with resistive touchscreen, Qem standard logo and function keys10 = Firmware version (00 = not installed) F = Technological level
A = Hardware versionP = Only function keys
2 = 5“ LCD graphic display, TFT display-256 COLOUR-800x480px; front panel size (168x144mm); keypad 7 keys + 11 led; housing to DIN 43700;
0 = Firmware-hardware correspondenceJ1 = “HMI+PLC” Qmove family
1.1.3 Hardware Versions
These are the currently hardware versions available:
Versioni hardware A B C D E F G H I J K L M N P W Y Z Base
cardUSER PORT (RS232-422-485) - - - - - - - 1 - 1 - - - - - 1 1 1 CAN PORT - - - 1 1 1 1 1 1 1 1 1 - 1 - 1 1 1 ETHERNET PORT - - - - - - - 1 1 - 1 1 1 1 1 1 1 1 Standard digital inputs 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 - 16 16 Fast digital inputs (also designed for use as frequency meters) - 2 2 - 2 2 2 2 - - 2 2 - - 2 - 2 2 Two-way count inputs, 200KHz ABZ (24V-PP, 5V-LD) - 2 2 - 2 2 2 2 - - 2 2 - - 2 - 2 2 Protected digital outputs 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 - 16 16 0-10V-12bit analog outputs - - - - - - - - - - - - - - - - - - +/-10V-16bit analog outputs - - 2 - - 2 - 2 - - - 2 - - 2 - 2 2 Card software code declared as base card 1MD1F Expansion
cardStandard digital inputs - - - - - - 8 8 - - - - 8 8 - - - 8 12bit analog inputs - - - - - - - - - - - - - - - - - 16bit selectable analog inputs(0-10V, 0-20mA, potenz, thermocouples, PT100) - - - - - - - - - - - 2 - - - - - 2 Protected digital outputs - - - - - - 8 8 - - - - 8 8 - - - 8 0-10V-12bit analog outputs - - - - - - - - - - - - - - - - - - +/-10V-16bit analog outputs - - - - - - - - - - - - - - - - - - AUX PORT (RS485) - - - - - - - - - - - - - - - - - - Expansion card software code declared in SLOT 3 - - - - - - - - - - - -
1.1.4 Expansion card manuals
1.1.5 Firmware versions
Version Description 10 Fully programmable with PLC functions 20 Fully programmable with PLC and Motion control functions 30 Fully programmable with PLC, Motion control, Camming and Interpolation functions For more details about the firmware, consult Devices enabled in the controllers.
1.2 Product Configuration
1.2.1 Front Panel
A) Function keys and leds
B) System leds
1.2.2 Back terminal blocks
J1-P20-F has a specialist card.
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c = Base card
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a = Expansion card
2. Technical Characteristics
2.1 General Characteristics
Weight (full hardware) 1Kg Housing Sheet metal Front panel Aluminium Outer Frame Self-extinguishing Noryl Display LCD 5'' TFT 256 colori - 800 x 480px Touch screen 4-wire Resistive Display dimensions 108 x 64,8mm / 5“ User led's 7 System led's 4 Function keys 7 System keys 3 Operating temperature 0 ÷ 50°C Transport and storage temperature -25 ÷ +70 °C Relative humidity 90% condensate free Altitude 0 - 2000m a.s.l. Front protection rating IP64 2.2 CPU (F technology)
RISC Miscroprocessor (32 bit) Work Frequency 200MHz RAM 8MB Flash 8MB
2.3 Dimensions
Dimensions in mm.
2.4 Hole template
2.5 Installation
Fit the controller in the hole.
Apply the brackets.
Before fixing the controller, check it is mounted firmly in the hole and the gasket under the frame makes a good seal. No liquids must enter and the frame must not deform. Screw the controller in place.
Warning: after putting the pin of fixing, do only half rotation to not tear the frame!
3. Base card connections
3.1 Power supply
The cabling must be carried out by specialist personnel and fitted with suitable anti-static precautions.
Before handling the controller, disconnect the power and all parts connected to it.
To guarantee compliance with EC regulations, the power supply must have a galvanic isolation of at least 1500Vac..
Power supply 24 Vdc Voltage range 22 - 27 Vdc Max. absorption 10W Connector
CN1 Terminal Symbol Description 1 DC power positive 2 GROUND Gnd-PE (signals) 3 DC power 0V Connection examples
Use an isolated power unit with 24Vdc +/-5% output conform to EN60950-1. .
Use two separate power units: one for the control circuit and one for the power circuit For a single power unit, use two separate lines: one for the control and one for the power DO NOT use the same lines for the power circuit and the controller
3.2 Serial connections
3.2.1 PROG PORT (USB mini-B)
3.2.2 USER PORT
Connector
CN8 Terminal RS232 RS422 RS485 Description 1A - - A Terminal A - RS485 2A - - B Terminal B - RS485 3A 0V 0V 0V USER PORT common 4A 0V 0V 0V USER PORT common 5A TX - - Terminal TX - RS232 6A Ground 1B - RX - Terminal RX - RS422 2B - RXN - Terminal RX N - RS422 3B - TX - Terminal TX - RS422 4B - TXN - Terminal TX N - RS422 5B RX - - Terminal RX - RS232 6B Ground Setting USER PORT electric standard
3.2.3 CANbus PORT
Connector
CN2 Terminal Symbol Description 1 CAN H CAN H terminal 2 CAN L CAN L terminal 3 0V CAN common Termination resistances setup
Jumper
nameSetting Function JP1 JP2
JP1 INSERTED CAN Termination activated JP2
3.2.4 ETHERNET port
ETHERNET PORT Description Connector RJ45.
LED:
* LINK: green led = cable connected (led on signals the cable is connected to both ends)
* DATA: yellow led = data transmission (flashing led signals data transmission)
3.2.5 MMC/SD
Memory card connector (indicated by the arrow)
3.3 Digital Inputs
3.3.1 16 digital inputs PNP
CN6 Terminal Symbol Description Addres 1 0V Common for digital inputs 2 I1 Input I1 2.INP01 3 I2 Input I2 2.INP02 4 I3 Input I3 2.INP03 5 I4 Input I4 2.INP04 6 I5 Input I5 2.INP05 7 I6 Input I6 2.INP06 8 I7 Input I7 2.INP07 9 I8 Input I8 2.INP08 .
CN5 Terminal Symbol Description Address 1 0V Common for digital inputs 2 I9 Input I9 2.INP09 3 I10 Input I10 2.INP10 4 I11 Input I11 2.INP11 5 I12 Input I12 2.INP12 6 I13 Input I13 2.INP13 7 I14 Input I14 2.INP14 8 I15 Input I15 2.INP15 9 I16 Input I16 2.INP16
3.3.2 2 two-way encoder count inputs, 200KHz
The electrical characteristics are given in paragraph Electrical features.
The wiring examples are given in paragraph Connection examples.
CN9 Terminal Symbol Description Address 1A Uscita +24V dc1) 2A PHA1 Phase A Count 1
PNP Push-Pull2)2.INP17 2.CNT01 3A PHB1 Phase B 2.INP18 4A Z1 Z 1.INT01 5A 0V Common for count inputs 6A 0V 7A 0V 1B +24Vdc out3) 2B PHA1+ + PHA Count 1
Line Driver2.INP17 2.CNT01 3B PHB1+ + PHB 2.INP18 4B Z1+ + Z 1.INT01 5B PHA1- - PHA 6B PHB1- - PHB 7B Z1- - Z
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7ACN10 Terminal Symbol Description Address 1A Uscita +24V dc1) 2A PHA2 Phase A Count 2
PNP Push-Pull2)2.INP19 2.CNT02 3A PHB2 Phase B 2.INP20 4A Z2 Z 1.INT02 5A 0V Common for count inputs 6A 0V 7A 0V 1B +24Vdc out3) 2B PHA2+ + PHA Count 2
Line Driver2.INP19 2.CNT02 3B PHB2+ + PHB 2.INP20 4B Z2+ + Z 1.INT02 5B PHA2- - PHA 6B PHB2- - PHB 7B Z2- - Z
2) PNP/Push-Pull type count input configuration:
Terminal 5B: connect to terminal 5A
Terminal 6B: connect to terminal 6A
Terminal 7B: connect to terminal 7A
3.4 Digital Outputs
3.4.1 16 protected digital outputs
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3.5 Analog Outputs
3.5.1 2 analog outputs +/-10V, 16bit
CN3 Terminal Symbol Description Address 1 GAO Common for analog outputs 2 AO1 Analog output 1 2.AN01 3 AO2 Analog output 2 2.AN02 4 GAO Common for analog outputs
4. Connection Examples
4.1 CANbus
On the first (1) and on the last (3) device of the chain, the termination resistances must be inserted.
The cable shoes must be connected to ground by the fastons provided on the metal body..
To activate the internal termination resistance see paragraph Termination resistor setting
4.2 Digital inputs
4.3 Line Driver count inputs
4.4 PNP / Push Pull count inputs
4.5 Digital Outputs
4.6 Analog Outputs
5. Electrical features
The electrical characteristics of the hardware are given below.
The maximum and minimum frequencies, and real acquisition times, may depend on eventual additional software filters, for example see the system variable “QMOVE:sys004” at paragraph System variables.5.1 PROG PORT (USB mini-B)
The USB mini-B connector does not support USB electrical standards, it can only be used with an interface IQ009 or IQ013. It is used for the transfer and debugging of the application program in the CPU.
Electrical standard TTL (Use serial interface IQ009 or IQ013) Communication speed Min. 9.6 Kbaud - max 115200 Kbaud
settable by dip1 and 2 of the switch SW1Insulation None .
Connection between Qmove+ e PC using the accessory IQ009 .
Connection between Qmove+ and a device fitted with a RS232 serial port (e.g. a MODEM), using the interface IQ013
5.2 RS232
Communication speed 4800, 9600, 19200, 38400, 57600, 115200 baud Communication mode Full duplex Operating mode Referred to 0V Max. number of devices connected on the line 1 Max. cable length 15 m Input impedence > 3 Kohm Short-circuit current limit 7 mA
5.3 RS422
Communication speed 4800, 9600, 19200, 38400, 57600, 115200 baud Communication mode Full duplex Operating mode Differential Max. number of devices connected on the line 1 Max. cable length 1200 m Input impedence > 12 Kohm Short-circuit current limit 35 mA
5.4 RS485
To activate the internal termination resistance see paragraph Setup of USER PORT electric standard, Setup of AUX1 PORT electric standard or Setup of AUX2 PORT polarization and termination resistances .
Communication speed 4800 baud (only if used with SERCOM and/or MODBUS device),
9600 baud, 19200 baud, 38400 baud, 57600 baudCommunication mode Half duplex Operating mode Differential Max. number of devices connected on the line 32 Max. cable length 1200 m Input impedence > 12 Kohm Short-circuit current limit 35 mA
5.5 CAN BUS
To activate the internal termination resistance see paragraph Setup Termination resistances
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Communication speed 125, 250, 500, 1000 Kbit/s Max. number of Drivers/Receivers on the line 100 Max. cable lengths 500m @ 125Kbit/s, 250m @ 250Kbit/s, 100m @ 500Kbit/s, 25m @ 1000Kbit/s Input impedence >15Kohm Short-circuit current limit 45mA CAN BUS connection examples.
Caution:
Close DIP's JP1 and JP2 and insert the termination resistances (RL, RH) on the last device of the chain.
5.6 ETHERNET
Ethernet Interface 10/100 Base T (IEEE 802.3) on RJ45 connector.
Connection between Qmove + and PC:
5.7 MMC/SD
Type of Memory Card to use MMC, SD and SDHC up to 8GB
For proper operation it is necessary that the device conforms to the standards set by “SD Association” (www.sdcard.org) or “Multi Media Card Association” (www.mmca.org)..
To use the Memory Cards they must first be formatted with FAT16 or FAT32 file system.
5.8 Digital input
Type of polarisation PNP Min. acquisition time (hardware) 3ms Isolation 1000Vrms Rated operating voltage 24Vdc Voltage of logic state 0 0-2 V Voltage of logic state 1 10.5 - 26.5 V Internal voltage drop 5V Input resistance (Ri) 2700Ω Sink current 2mA ÷ 8mA1)
1) CAUTION: If the device connected to the inputs needs a higher minimum current, inputs may not work properly.
5.9 Two-way count inputs 200KHz
The values given in the table refer to input signals A, B and Z.
The max. frequency given in the table refers to A and B phase signals with a DutyCycle = 50%
With count frequencies over 50KHz the use of Line-Driver type encoders is recommended.Type of polarisation PNP/PP Max frequency 200KHz Min. acquisition time 5µs Insulation 1000Vrms Rated operating voltage 24Vdc Voltage of logic status 0 0 - 2 V Voltage of logic status 1 10.5 - 26.5 V Internal voltage drop 1.2V Input resistance 3100Ω Line-Driver
Type of polarisation Line-Driver Max. frequency 200KHz Min. acquisition time 5µs Insulation 1000Vrms Rated operating voltage (PHx+ ? PHx-) 5Vdc Voltage of logic status 0 (PHx+ ? PHx-) 0-1.5 V Voltage of logic status 1 (PHx+ ? PHx-) 2-5 V Internal voltage drop 1.2V Input restistance 150Ω
5.10 Protected digital outputs
Switchable load Dc (PNP) Max. operating voltage 28V Insulation 1000VRMS Max. internal voltage drop 600mV Max internal resistance @ON 90mO Max. protection current 12A Max. operating current 500mA Max. current @OFF 5µA Max switching time from ON to OFF 270µs Max switching time from OFF to ON 250µs
5.11 Analog outputs
Type of connection Common mode Insulation 1000Vrms Voltage range (minimum no load) -9.8V - +9.8V Max. offset variation depending on temperature* +/- 5mV Resolution 16bit Max. current 1mA Output variation depending on load 100 µV/mA Output resistence 249Ω
6. Settings, procedures and signals
6.1 PROG PORT and USER PORT baud-rate selector
SW1 Dip DIP settings Function 1 OFF OFF ON ON Select PROG PORT transmission speed 2 OFF ON OFF ON Baud-rate
38400Baud-rate
115200Baud-rate
19200Baud-rate
576003 OFF OFF ON ON Select USER PORT transmission speed 4 OFF ON OFF ON Baud-rate
38400Baud-rate
115200Baud-rate
19200Baud-rate
576005 CANbus baud-rate selector. See paragraph CANbus baud-rate selector 6 OFF ON Select PROG PORT functioning mode PROG PORT can also be used by SERCOM and MODBUS devices PROG PORT cannot be used by SERCOM and MODBUS devices 7 CANbus baud-rate selector. See paragraph CANbus baud-rate selector 8 OFF ON Select the USER PORT as PROG PORT1) PROG PORT normal PROG PORT on USER PORT connector
1) It is possible to use the USER PORT connector as PROG PORT with RS232 electric standard, doing this the mini-USB connector of the PROG PORT is disconnected (Setting USER PORT electric standard). For this function mode also set dip 6 of SW2 to OFF.
6.2 CANbus baud-rate selector
6.3 Led
The system leds “pow, run, stop, err” are found on the front panel and on the rear of controllers with display and only on the top of controllers without display.
The user leds “L1, L2, L3 e L4” are found on the rear:
“System Leds” Signals
Leggend:
Led Colour Status Description pow Green Power on Only this led on, signals the CPU reset status run Green CPU in RUN status CPU in READY status stop Yellow With pow on, signals the STOP status of the CPU
With pow off, signals the BOOT status of the CPUerr Red With pow off, signals a hardware error. See paragraph Hardware Error codes
With pow blinking, the flash rate gives the type of error. See paragraph err led signalsErr led signals
N.
flashesError Description Recommended action 1 Bus error Bus configuration different to application software. Check the correspondence between the QMOVE application (BUS section of configuration unit) and the product configurations (cards mounted in BUS). 2 CheckSum Error Negative outcome on the integrity control of retentive variables . (see Reset Error Checksum) Restore the machine data from a backup (.DAT file) or cancel the error with in system functions and enter the values manually. 3 Index Out of Bound An array index is pointing on an inexistent element Open a unit editor in Qview development environment and use the “Edit→Go to PC” command to find the program line that is cause of the error. In general the index value has a value <1 or >array dimension. 4 Program Over Range The program selection index in the DATAGROUP has attempted to access an inexistent program. With the Qview development environment open the editor of a unit and user the “Edit→Go to PC” command to highlight the program line that has caused the error. In general the value used as index is lower than 1 or over the array dimension. 5 Step Over Range The step selection index in the DATAGROUP has attempted to access an inexistent step. With the Qview development environment open the editor of a unit and user the “Edit→Go to PC” command to highlight the program line that has caused the error. In general the value used as index is lower than 1 or over the array dimension. 6 Division By Zero The denominator of a division operation of the application program has a zero value. With the Qview development environment open the editor of a unit and user the “Edit→Go to PC” command to highlight the program line that has caused the error. 7 Syntax Error The application program has an invalid instruction This error may appear because the program counter has met the QCL END instruction. 8 Watch Dog Error A CAN module does not function correctly, or a specialist card has a hardware problem With the Qview development environment open the “Monitor→Bus” panel and the righthand column called “Watchdog Bus” indicates the card that caused the problem. 9 Stack Error The applciation program has used all permitted levels of calls to subroutines With the Qview software environment open the editor of a unit and use the “Edit→Go to PC” command to highlight the program line that caused the error. Analyse the unit execution flow, the call to subroutines nestings have a limit, over which this error is generated. Hardware error codes
During the startup sequence, if a malfunction of any peripheral is detected, the system blocks and the error is signaled by the flashing led err while the other system led's remain off.
The number of flashes indicates the type of error according to the following table :
Number of flashes Error 1 Display 2 FPGA 3 Media 4 Bootloader 5 FW 6 Bus 7 Signal not active 8 Signal not active 9 Exception .
Each of these signals indicates a serious error situation. The product must be sent to the QEM aftersales service. “User Led” signal
6.4 Keys
Name Description FUNC Press on startup of the controller to access the System functions BOOT Press on startup of the controller to set the CPU in Boot status and then access the firmware update functions RESET Reset CPU. the system is restarted restoring the initial conditions (after a startup )
7. System functions
IMPORTANT: The use of these procedures could represent a risk (e.g. see deletion of application), therefore it is highly recommended that they are performed by qualified experts. The system functions are specific procedures that allow the user to perform various operations, e.g. the configuration/calibration of peripherals, data and application save/restore on/from removable mass memory, deletion of the application and management of the mass storage.
Controllers with display have some system functions that are only accessible by password and if access attempts are made the “Function is locked” message is given.7.1 System Functions list
All the system functions are listed below.
If the “PWD” column shows 'Y', this means that the function requires a system password (default: “123”).System Functions
NB: To exit system functions press the keep the F1 key or FUNC button for at least two seconds.
8. Accessories available
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- Last modified: 2019/08/29 17:19